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WILWOOD BOLT-ON BRAKE SOLUTION

BOB RYDER . September 27, 2022 . All Feature Vehicles
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Flexing Brake Muscle on a ’71 Chevelle

Braking can sometimes be a challenge with early-model cars and trucks equipped with factory front and rear drum brakes. Throughout the years we’ve seen a noticeable increase in engine horsepower that equates to increased speeds. When a forward-moving vehicle brakes, the vehicle’s weight is transferred to the front wheels, causing a multiplied effort of the front brakes that includes increased friction and heat which contribute to brake fade and wear. While braking, the vehicle’s forward weight transfer causes the front wheels/tires to wander from left to right. We’ve found that disc brakes are much more effective at decelerating and stopping a vehicle.

After racking the ’71 Chevelle, Edgar removed the wheel and combo tire from the factory front disc brake hub and rotor assembly.
The factory disc brake caliper and pads were removed from the mounting bracket, backing plate and hub and rotor assembly.

Chevrolet began producing mid-size cars in 1964 with the introduction of the Chevelle, which ushered in the muscle car era. The ’64 Chevelle was offered as a standard model and could be upgraded to a Malibu or Super Sport SS model. Chevrolet changed the Chevelle’s body design every two years, but the chassis stayed the same from 1964-72. Front disc brakes were introduced to the cars in 1967, which dramatically improved braking performance.

Because of their styling and performance, there’s been an increase in popularity for larger diameter wheels and tires. The added diameter size creates a centrifugal weight factor during rotation. The further the rotating mass is from its center axis, the more the centrifugal rotating mass weight is multiplied. Because of this, it’s essential to upgrade to a larger diameter brake rotor and caliper with larger brake pads. The increased braking surfaces will compensate for the larger, heavier rotating mass, improving braking and handling performance.

Edgar removed the dust cap from the hub and rotor. He used a pair of needle-nosed pliers to remove the cotter pin from the spindle. He unthreaded the castle nut from the spindle, and removed the hub and rotor assembly.
Next, he unbolted the front brake backing plate and removed it.
Then the factory disc brake mounting bracket was removed from the front spindle/steering knuckle.

Wilwood Engineering, a major high performance and racing disc brake aftermarket manufacturer, recognized the  need for improvement in Chevelle brake systems. The Wilwood front disc brake kit made specifically for the 1967-72 Chevelles will increase braking performance, and Wilwood has made it easy for muscle car enthusiasts to install its brake kits for all Chevelles with 17-inch or greater diameter wheels. Wilwood (P/N 140-7675) forged Dynalite big brake front hub kit comes with 12.19-inch diameter, 32-vented, cross-drilled, ball-milled iron rotors with forged aluminum Dynalite, black anodized, four-piston calipers, as well as aluminum rotor adapter hats and aluminum hubs.

We visited Bill Richman at RRC Fabrication & Speed in Upland, California, to document the installation of a Wilwood front disc brake kit installation on a ’71 Chevelle. Follow along as we watch Edgar Tinjaca install the Wilwood forged Dynalite front big brake kit.

The factory front tie rod/steering arm was unbolted from the spindle/steering knuckle in preparation for the new Wilwood brake components.
After mounting the Wilwood front brake caliper, the mounting bracket was torqued to 140 ft-lbs.
The front tie rod/steering arm was remounted and torqued to spec.
Packing the inner and outer hub bearings with grease is always a messy job. The Wilwood brake kit came with Timken (40494S) hub/rotor inner and outer cone bearings. Edgar applied Loctite Red thread locker to each of the five 12-point head wheel studs and threaded them into the proper 4.75-lug pattern of the hub. Next, he torqued them to 77 ft-lbs.
After applying Loctite Blue thread locker to the bolt threads, Edgar inserted and threaded them into the adapter rotor or hat and torqued them using an alternating sequence to 25 ft-lbs to mount them to the rotor.
Here is the Wilwood adapter rotor hat secured to the 12.19-inch diameter iron cross-drilled and ball-milled rotor. The hub assembly is shown in the foreground.
The hub assembly was secured to the adapter rotor hat using Loctite Blue thread locker on Torx head bolts. An alternating torque sequence was used as the Torx head bolts to 55 ft-lbs.
The Wilwood brake rotor, adapter rotor hat and hub were aligned and slid over the factory spindle. The outer Timken hub/rotor outer cone bearings were centered on the spindle.
After the spindle washer was slid onto the spindle, the castle nut was threaded snugly onto the spindle threads. Edgar rotated the rotor assembly to acquire the proper rotational load/drag, eliminating any lateral play. Then he aligned the castle nut and inserted the safety cotter pin into the spindle hole and castle nut before bending it over the spindle. The Wilwood dust cap with O-ring was aligned and fit to the hub/rotor assembly.
Supplied alignment shims were used to center the brake rotor to the brake caliper. The same amount of alignment shims (two) were used on the top and bottom. This contributes to even brake pad wear.
After the Wilwood four-piston caliper and rotor were aligned and centered, the caliper mounting bolts were torqued to 40 ft-lbs.
The Wilwood (BP-10) semi-metallic brake pads were inserted between the caliper pistons and rotor.
The Wilwood brake pads’ safety cotter pin was inserted into the caliper brake pads to secure the holes.
All Wilwood cross-drilled, ball-milled rotors have a stamped direction arrow to ensure the rotors are installed on the correct side of the vehicle. The arrow must be pointing in the forward rotation of the wheel/tire. The driver’s side should be rotating counter-clockwise, while the passenger side should rotate clockwise.
The rotor was spun one more time to make sure there was proper clearance and rotation load.
While installing the Wilwood brakes we decided to also install new stainless steel braided brake lines. This will eliminate any brake line swelling, chaffing or cracking.

SOURCE

RRC Fabrication and Speed
1308 West 9th Street
Upland, CA 91786
909.981.0336

Wilwood Engineering
4700 Calle Bolero
Camarillo, CA 93012
805.388.1188
Wilwood.com


 

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